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Home Front: WoT
Nuclear-Warhead Upgrade Delayed
2009-03-10
Government Labs Forgot How to Make Parts

The Department of Defense and the National Nuclear Security Administration had to wait more than a year to refurbish aging nuclear warheads — partly because they had forgotten how to make a crucial component, a government report states.
Brilliant, just brilliant ...
Regarding a classified material codenamed "Fogbank," a Government Accountability Office report released this month states that "NNSA had lost knowledge of how to manufacture the material because it had kept few records of the process when the material was made in the 1980s and almost all staff with expertise on production had retired or left the agency."

So the effort to refurbish and upgrade W76 warheads, which top the U.S. Navy's (and the British Royal Navy's) submarine-launched Trident missiles, had to be put on hold while experts scoured old records and finally figured out how to manufacture the stuff once again.

According to the Sunday Herald of Glasgow, Scotland, Fogbank is "thought by some weapons experts to be a foam used between the fission and fusion stages of a thermonuclear [hydrogen] bomb."

The National Nuclear Security Administration is a semi-autonomous agency within the Department of Energy. It is responsible for the manufacture and upkeep of the nation's nuclear weapons.

A new facility was built at the Y-12 National Security Complex near Oak Ridge, Tenn., to begin production of Fogbank once again, but was delayed by poor planning, cost overruns and an failed effort to find an alternative to Fogbank. "The Navy originally planned to start replacing old W76 warheads with refurbished ones on submarines in April 2008," states the GAO report. "However, owing to W76 production delays, the Navy had to replace aging parts of W76 warheads in its current arsenal and has had to delay replacing old warheads with newly refurbished weapons until April 2009."

The first refurbished W76 warhead was delivered to the U.S. Navy last month, according to an NNSA press release.
This illustrates a critical problem for us: our nuclear arsenal is old. The last warheads were manufactured in the 1980s. We're not doing any new research to replace them, and in fact, the last effort to do so was canned. Many of the scientists involved in this work are reaching retirement age. Much of the equipment for the research is dated. Don't look for Bambi to push for replacement weapons in his time.
Posted by:Steve White

#9  had to be put on hold while experts scoured old records and finally figured out how to manufacture the stuff once again.

not to worry, Syrian Petty Officer Achmed, Iranian Spc. Mohammed will help under the new "knowledge-sharing" peace-dividend program "Dejuicing"
Posted by: Frank G   2009-03-10 21:11  

#8  This is a catastrophe in the making for some time. And the nitwits in charge now will almost surely fail to avert it. The whole hysterical quasi-religious anti-nuke mentality, which seems to afflict even sensible people in retirement (e.g. George Shultz) may someday cause some of the greatest avoidable losses in modern history.
Posted by: Verlaine   2009-03-10 21:01  

#7  Or, on the part of some outside of NNSA, a 'hope it doesn't work' deterrent.
Posted by: lotp   2009-03-10 10:37  

#6  "I'll bet this nuke foam is every bit as good as the new-fangled insulating foam NASA put on the shuttles to appease the eco-wackies."

Same thought I had. Which led to the whole testing thing. Some environmental regulation prevents them from using some chemical to build a weapon that isn't exactly all that "green" ... oh, the irony. And they can't test it and we end up with a "hope it works" deterrent.
Posted by: crosspatch   2009-03-10 05:07  

#5  On second thought, there is no need for testing.

I'll bet this nuke foam is every bit as good as the new-fangled insulating foam NASA put on the shuttles to appease the eco-wackies.
Posted by: Atomic Conspiracy   2009-03-10 02:21  

#4  We can test them when we discover a killer asteroid headed for Berkeley; not to save Berkeley, of course; but to give the 'roid an Orion-style boost on its terminal trajectory.

Nukes and 'roids, the only way to be sure.
Posted by: Atomic Conspiracy   2009-03-10 01:43  

#3  Er, the subject scientists have retired. So have many of the design engineers. So have many of the production line personnel.

It is akin to our nuclear power plant operators, many of whom have been bribed out of retirement.
Posted by: Highlander   2009-03-10 01:40  

#2  And since we can't test, there is no way to know if the stuff we reverse engineered actually works or not. Wonderful!
Posted by: Ebbusoter Tojo7688   2009-03-10 00:59  

#1  Ask the Chinese for a copy of our warhead blueprints.
Posted by: ed   2009-03-10 00:37  

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