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Science & Technology
BP Blast due to Sequence Change
2010-05-11
BP blames the blowout preventer, to halt the blowout once it started. A different account comes from Halliburton, a contractor in the drilling. This account is corroborated to some extent by Transocean, as well as by two workers on the drilling rig, The Wall Street Journal has determined.

This account describes a failure to place a cement plug within the well. The plug is designed to prevent gas from escaping up the pipe to the surface.
Well just hold off on that until after the well-completion party!
Before such a plug is placed, the job of keeping underground gas from coming up the pipe is done by heavy drilling fluid inside the well, commonly known as "mud." The plug is normally put in before the mud is removed, but according to the account of Halliburton, Transocean and the two workers, in this case, that wasn't done—drilling mud was removed before a final cement plug was placed in the well.

It is not clear why such a decision would have been made. Rig owner Transocean says that BP, as owner of the well that was just being completed, made key decisions on how to proceed. BP declined to comment on this account of the drilling procedures.

Tim Probert, Halliburton's president of global business lines, plans to testify Tuesday that his company had finished an earlier step, cementing the casing, filling in the area between the pipe and the walls of the well; pressure tests showed the casing had been properly constructed, he will testify.

At this point it is common practice to pour wet cement concrete or grout down into the pipe. The wet cement, which is heavier than the drilling mud, sinks down through the drilling mud and then hardens into a plug thousands of feet down in the well. The mud then is removed and displaced by seawater; the hardened cement plug holds back any underground gas.
"Mud" is at least twice as heavy as seawater and concrete nearly three times as dense. But you have to have a big column of it to hold back the pressure from below.
In this case, a decision was made, shortly before the explosion, to perform the remaining tasks in reverse order, according to the expected Senate testimony of Mr. Probert, the Halliburton executive.
I'm waiting for the Halliburton - Mysterious Conspiracy Division report.
Posted by:Bobby

#4  This as not a rare order of events, and only becomes a failure after other things fail. It is a bit of a 'short cut', but last I knew, a legal and generally accepted one. Count on that changing (horse, barn door etc.)
Minor correction to the writer: the cement is not 'poured' into the pipe: it is pumped through the drill pipe and out the end of it at the depth the base of cement is intended, where typically a 'bridge plug' (a piece of hardware) was set shortly before. The cement is then 'spotted' over perhaps a 500' long stretch of the well, then flushed out of the drill pipe, allowed to harden, and finally the heavy mud still in the hole above the new cement plug is replaced with a lighter weight fluid. Two reasons: 1) cement is TOO dense and it could exert too much pressure on the bottom of the well and cause it to split, with the cement leaking out into the rock, and leaving areas uncemented up the column, 2) it is intended to be a temporary plug, to be drilled out later when the well would be completed for production.
Posted by: Glenmore   2010-05-11 15:15  

#3  Sooner or later we're going to have to start a numbering scheme for all the "what went wrong" theories going around.
Posted by: Thing From Snowy Mountain   2010-05-11 14:52  

#2  "The evil reach of Halliburton is in the Gulf. When something goes awfully, terribly wrong wouldnt you know that Little Dick cheney's greasy fingers are all over it."
A comment from an aquaintance.
Posted by: Deacon Blues   2010-05-11 13:59  

#1  It's Bush's fault.
Posted by: GolfBravoUSMC   2010-05-11 13:56  

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